As somebody that doesn't post but that does follow, I would like to have a section that does that. I have learned a great deal over the years for just a hobby. Way back to the Tackle Making web site.
try search for clamshell packaging. or this
https://www.placon.com/products/stock-plastic-clamshell/blisterbox-p5754-l6-00-w3-13-d2-50/
found tons of listings and sizes
another possibility is to drill two small holes in the bills farther out. fold some wire , push through the holes , bend the tails over and epoxy to the bottom of the bill. You have a new anchor point to try. just a thought.
not sure but if you have a pdf and "acrobat pro" you might be able to export it as image and then a jpeg.
look under file
export
image
jpeg
not sure if that helps any or even works
I use co2 for temporary tattoos. I get a small tank like they use for beer and pop. Use a cheap regulator for beer carbonation. I get it refilled at a fire extinguisher company. Check some of the homebrew sites for the regulators. Check with a beverage distributer for tanks. definitely is quiet.