JunebugsCustoms
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I have tried several methods to fabricate my own bills. Lexan makes a nice bill, but tends to shatter in cold the colder temps like early season fishing. alumilite doesn't hold up to the stresses of fluid dynamics. You can buy sheets of circuit board and cut your own, but it is no fun to cut it without a die cutter or a roller cut. I have even used tongue depressors reinforced with epoxy, which made a decent bill, flexible enough not to break and stiff enough for good action.