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TK1

Plaster Molds

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I am new at making molds and need a little help..

I tried making a two piece plaster of paris mold for 5 inch senkos. The first side of the mold came out great as well as the second side. When I went to seperate the two halfs...well I couldn't seperate them. Aluminum foil was used in the corners but I guess that did not work. Am I missing something here? Any tips on pouring the plaster so I can seperate the halves? Greatly aprreciated!

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I experimented with the pic tutorial Vodkaman put up and make a copy of an aluminum mold using his overpour method. See what you guys think of my first POP 2 part mold. This is as simple as overpouring the whole mold opened up. I framed out a quarter inch around and used the plastic as my master and poured the POP into it.

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When I posted the tip a few years ago about using aluminum, I should have included a photo. The reason I use aluminum foil is that it tells you exactly where the line of separation is so that when you poke a slim screw drive into the line, you don't destroy the mold.

I lay it on the surface of the first side but only a 2" wide strip in the shape of an L. One side goes up the pan or container and the other lies smooth and flat on the plaster surface that was previously coated with a thin layer of vaseline. The corners don't have any foil but they may; it's basically for the long straight edges. Of course, the sides should be at least 5/8" thick to withstand prying the sides apart. Any thinner and disaster can happen.

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Senkosam, my interpretation of the foil application, is to reduce the contact area of the plaster. As long as you do not get too close to the mould cavity, otherwise a 'flash' gap would be introduced.

I now bake the first half and seal it. I pour the second half the next day. No foil, just petroleum jelly or pam spray.

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I'm in a hurry to use the mold ASAP and the plaster is barely hard when I separate the sides, after which I slap on some wall board sealer and start pouring. To me the foil is only a guiding line that I chip away excess plaster until I find areas around the mold to pry the parts apart. The vaseline keeps the facing surfaces from bonding.

BTW, I liked your intro. Too bad we don't live a bit closer.:)

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