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SWO

Looks like lead but doesn't act like it - what is it?

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Someone gave me a can of misc. scrap lead. I melted it down in small batches to pour in my lead ingot mold. I don't have a large lead pot, so I used my electric melter that holds about 2 lbs. Most of the ingots are normal, but 3 of them crumbled like a block of chalk. Any idea of what material this was? It looked like lead and melted in about the same amount of time, but was a little whiter in color than the other lead ingots that I made.

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SWO, are you saying the cooled solidified ingots were crumbly or when you remelted them to pour?

They crumbled after I removed them from the ingot mold after a remelt. They were still hot, so I used a pair of pliers to move them and pieces broke off. I did drop a piece of wax in while the lead was melting to flux it.

I remelts them again last night and let them get a bit hotter than what I probably did the night before. This time, they held together and didn't crumble. I didn't realize lead had those properties.

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OK, I've worked with old wheel weight and battery lead scrap which hot ingots crumbled when grabbed with pliers too. I learned that hardening metal antimony causes a lead alloy to form a grainy structure that in sufficient quantity weakens intermetallic cohesion(aka crumbly) especially when hot. The more antimony present in an alloy the more powdery the surface appearance & the higher pitched the "clink" when dropped gently on concrete. I keep high antimony alloys separate from softer when melting into ingots, since they are best used for larger castings only. I would caution that wheel weight melting temperature should be kept as low as possible to avoid melt contamination with the occasional zinc weight which will melt at 787*F.

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