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pigdestroyer

Dremel tool for aluminum

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What attachment should I use to shave/cut aluminum? I have an aluminum mold and I want to try something with 1 of the cavities. Is there a specific tool that is best for this?

use a burr bit, go at a slow speed and you must saturate the bit and the mold with oil or a coolant. Wd-40 works very well on alum.

less flutes the better however you will get a rough finish and a bumpy ride alot of flutes will give you a better finish and run smoother on yoru hands.

rememeber GO SLOW like half speed or less and lots of oil

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Thanks Del. The part I am using it on is very thin (.038"). This looks like it will work perfectly. I am going to put like 3 notches in a divider so the seperated pieces with be joined together. This way they can be fished connected or easily pulled apart.
Good luck with the Dremel tool. I have a hard time cutting sheetrock straight with one of those. Let us know how it turns out.

exactly what riplip said,

with that thin of material good luck, use a jig saw/saber saw or a band saw.

if you use a hand held jig/saber saw sandwitch the metal between 2 pieces of wood for a better cut

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