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bluesfish

making 2 piece-molds

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There are several variables that we need to take into consideration: a) cost, B) time - 1) how long to make, 2) how long they last. c) how fragile the material is.

You should take some time to do the research and then ask specific questions (and there is a large volume of information to read and digest). Tight lines, good luck, and welcome to TU...

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I don't think PoP is the way to go for lead casting. I have just used a mix of polyester filler (bondo) and polyester resin (fibreglass resin). The lead pours well, but there are warping issues, if pouring contiuously. The mold thickness needs to be at least 1" to reduce this. But even with the warping (I made my mold too thin), it still clamped together and poured OK.

As for plastics, PoP should be fine. I believe Longhorn has some PoP molds 20 years old and still pouring. Alignment is not an issue, if you follow any of the threads on the subject. Some use marbles etc.

The important thing with PoP molds is to seal it correctly, this adds some strength to the surface, preventing damage, as well as giving the pours a good finish.

Some use thinned epoxy, some, including me, us Elmers glue 50/50 with water. Search for more specific information.

Another good alternative is RTV. It is more expensive, but no chipping and sealing issues.

I suggest you have a good long read, then post some specific questions. A lot of useful info here on TU.

Dave

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i made a few 2 piece molds for lead and was not happy with them when i started pouring them. Allignment was not the trouble to me it was chips sticking to the pop and pieces breaking when demolding basically mold not closing well enough and breaking.

Just a safety reminder...

PLEASE be careful if you are trying to pour lead in PoP molds; any water still in the plaster (even if its just from high humidity) could cause it to explode on contact. RTV or wood are better choices depending on if your just pouring split shot or making spinner baits, but watch the PoP.

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Recently I discovered TU and learned a lot of new tricks. I built my best 2-piece mold since that moment. I have made round two piece molds and 2-piece molds that characteristically are a bait that has a flat side so I made a 1-piece mold with a flat top piece. The methods are described here.

TU taught me this, its long, pics too. --link

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PB200196.jpgPB200199.jpg

bluesfish,

I'm very new at making molds. In fact these are my first ones from this morning. I took most of the information about making molds from HJS who posted about 4 days ago. The molds were made from Durham Water Putty. I used his recipe for mixing the DWP. I used 1 1/2 cups of cold water, 1 TBS. vinegar and 9 TBS. Elmer's glue. I mixed in one heaping tablespoon of the DWP at a time and used about 14 heaping TBS. of DWP for my first pour. It should be like "watery pancake batter." as HJS described. I put my masters in right away. I used toothpicks to mark the certerline of my rounded bait so they would't sink past midline. I also placed hollow acorn nuts for alignment. I let the mixture sit overnight, about 12 hars.

This AM I apllied petroleum jelly on the surface of the first piece, careful not to apply it on the bait itself. I used a hair dryer to heat up the petroleum jelly so it would be easier to spread with a fine brush. Then I poured the second layer after I smeared some DWP mixture over the bait to ensure that I would have no air gaps. I was a little impatient and I separated the two halves by hand just a few minutes ago. It came out OK for my first ever mold try.

The DWP worked well, the mold even imprinted the teeth marks from a fish that ate this bait. It needs a little sanding and sealing still. I still have to bore the pour holes and complete the vent holes. I'm kind of excited about this.

Tunadoctor

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Thanks for the compliments. I decided to "turn over a new leaf."

Oh! I forgot to mention that the tray I used is made by Rubbermaid. It is a 9"X6"x2" organizer tray sold at Wal-Mart for $2+. I did grease the pan with petroleum jelly first. If you follow the amounts that I posted (starting with 1 and 1/2 cups of water, 1 Tbs vinegar, and 9 Tbs Elmer's glue and the 13-14 heaping Tbs of DWP), it will fill half the pan and be around 1" thick. The same amount for the second piece fills the tray almost to the top. I ended up with 2X1" thick pieces, which is the thickness most of the posts recommend.

Tunadoctor

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