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Problems Pouring Big Jig

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I am pouring a large (4 oz) jig using a Do-It mold. The mold has a barb that sits on the hook shank to hold soft plastics. I have preheated the mold, sprayed Frankford Arsenal Mold Release (thanks, Cadman!) and I have poured blanks (without hooks). The blanks come out fine. As soon as I put in the hook, I have a problem getting the barb to form on the shank of the hook. I have been pouring with a fairly large ladle. I have poured the 3 oz jig in the mold, and it can be tough, but they come out. Any suggestions?

Thanks,

Pete

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Pete here are a couple of things to try.

#1 Preheat your hooks to the point of being hot to the touch. What I use is a small black metal tray toss all my hooks in there. I then take a 100 watt lightbulb the one with a reflector and aim it pretty close to the hooks. This will warm up the hooks really well. If you need pics. PM me your e-mail and I will send them to you.

#2 Put a small groove on 1/2 the mold by the barb. Make sure you cut from the cavity out so you don't damage the cavity. This is a vent line that may release some air that is preventing the lead from pouring.

#3 What also works is opening up both sides of the mold where the hook sits in the cavity. What this does is lets the air escape. You might get some flash from the bottom of the hook, but that is easily trimmed off.

#4 You can stick a piece of tape in between the mold halves near the cavity. This will crack the mold some and let air escape. Don't crack it too much or the lead will solidify before it gets to the bottom.

I would start with #1 and work down. If you need any pics of what I'm talking about or a better explanation don't hesitste to ask.

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[

Thanks Cadman! That should help. I was thinking about the went line. When the hooks come out of the mold they are pretty hot because I have the mold and lead hot.

Pete

quote name=cadman' timestamp='1300893550' post='163584]

Pete here are a couple of things to try.

#1 Preheat your hooks to the point of being hot to the touch. What I use is a small black metal tray toss all my hooks in there. I then take a 100 watt lightbulb the one with a reflector and aim it pretty close to the hooks. This will warm up the hooks really well. If you need pics. PM me your e-mail and I will send them to you.

#2 Put a small groove on 1/2 the mold by the barb. Make sure you cut from the cavity out so you don't damage the cavity. This is a vent line that may release some air that is preventing the lead from pouring.

#3 What also works is opening up both sides of the mold where the hook sits in the cavity. What this does is lets the air escape. You might get some flash from the bottom of the hook, but that is easily trimmed off.

#4 You can stick a piece of tape in between the mold halves near the cavity. This will crack the mold some and let air escape. Don't crack it too much or the lead will solidify before it gets to the bottom.

I would start with #1 and work down. If you need any pics of what I'm talking about or a better explanation don't hesitste to ask.

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How did you widen the inlet gate and how much? A pic of the modified gate would help, if possible.

I just ground it a bit with a Dremel. I ground evenly and tried not to take off too much. The bit I used is used for cutting soft metal - I didn't cut all the way through - just a bit. Unfortunately, a photo won't help much - it has been coated with Frankford Arsenal Mold Release so the surface is pretty black. From the top of the mold, you won't be able to see a difference unless you have before/after photos. Just grind a bit, pour. If neeed be grind a bit more.

Pete

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