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Question- Need Hi-temp Adhesive

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Thanks for the link. The 500 degree stuff won't work because it will be inside the mold cavity. The 700 degree stuff might work. I am also trying some stuff that is sold as fireplace cement. That is good up to 2000 degrees, but I wonder about the adhesive properties. I will see this evening and I will post any results.

Thanks again.

Pete

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Thanks for the link. The 500 degree stuff won't work because it will be inside the mold cavity. The 700 degree stuff might work. I am also trying some stuff that is sold as fireplace cement. That is good up to 2000 degrees, but I wonder about the adhesive properties. I will see this evening and I will post any results.

Thanks again.

Pete

I just spoke with a guy at Cotronics ( the web site Rayburn guy suggested) and if the fireplace cement doesn't work - they have something that will! It is a bit pricey - minimum order is a pint for $84 or so. However, I am pretty sure that their stuff WILL work.

Thanks to Rayburn guy again.

Pete

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What about JB weld. It has been used by many TU members as a filler in jig molds, but it is designed as a cold weld, so it should do the job.

JB weld will work at a constant temperature of 500F. http://jbweld.net/faq.php

Dave

But lead is at a temp of > 600. Will JB Weld hold up to having molten lead poured on it. I am pouring large jigs (2-6 oz) so the temp will probably be700 or so. With all that lead, the mold will get pretty hot.

Pete

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But lead is at a temp of > 600. Will JB Weld hold up to having molten lead poured on it. I am pouring large jigs (2-6 oz) so the temp will probably be700 or so. With all that lead, the mold will get pretty hot.

Pete

Sorry Pete. For some reason I had plastic temperatures in my head. DUH!

Dave

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But lead is at a temp of > 600. Will JB Weld hold up to having molten lead poured on it. I am pouring large jigs (2-6 oz) so the temp will probably be700 or so. With all that lead, the mold will get pretty hot.

Pete

Do a search on "Lab Metal" I use the "ready to use"(RTU) in Do-it molds and it works pretty good. this is from a company named Alvin Products. The down side of the RTU is, you have to buy the thinner and every time you use this stuff you need to pour some thinner in the can to keep it from getting hard. They also have another product for "High Temp" maybe 1000 F but I think it is a 2 part.

I called the company and they were helpful on ways to use the product.

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I use plain old Permatex high temp gasket maker in some of my molds. It seems to stay stuck for thousands of pours. I make molds out of fiberglass resin and they are usually 6 to 10 oz. I really do not think you need to get too high tech to do what you want. I would try our mexican plastic steel first since I am in Mexico. That seems to be the same as JBWeld.

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Pete - you have not shown us with a pic, what it is exactly that you are trying to do. My guess is that it is a trade secret and I can respect that. If not secret, a pic might help, you never know, there might be another solution.

One thing that occurred to me, is that if the mold is hinged, the part that you are adding is not pulling straight out and might be catching, causing the adhesion to fail. Another possible problem is the draft angle of the part, this may need to be increased so that the lead cannot grip.

The problem is that at the moment, the adhesion to the lead is greater than the adhesion to the mold. You may have to increase the mold adhesion, by adding some surface keying. This can be a simple ar roughing up the surface or drilling a few small diameter holes. Of course you may consider that this is not an option due to its invasive nature.

Dave

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Vodkaman-

Sorry. I didn't even think of adding a pic. I am at my lab now, so let me just explain briefly what I am trying to do - I am trying to glue a metal disc to the inside of the mold so that I make a recess in the jig for a 3D eye. You are right in that when the mold opens it creates force nd the adhesion to the jig is greater than the adhesion to the mold. The holes are a good idea. I also have another idea - drill a hole in the proper position and insert a carriage bolt. That can easily be sealed with one of the sealers and it will be very durable. In fact, I might try that option.

Pete

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Vodkaman-

Sorry. I didn't even think of adding a pic. I am at my lab now, so let me just explain briefly what I am trying to do - I am trying to glue a metal disc to the inside of the mold so that I make a recess in the jig for a 3D eye. You are right in that when the mold opens it creates force nd the adhesion to the jig is greater than the adhesion to the mold. The holes are a good idea. I also have another idea - drill a hole in the proper position and insert a carriage bolt. That can easily be sealed with one of the sealers and it will be very durable. In fact, I might try that option.

Pete

You can pin your mold. My question would be how many are you pouring at a time? Are you looking to make hundreds or thousands? If the numbers are in the thousands you would want a mold machined for you. Anything less you can pop 3d eyes in very easily with a punch and a block.

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Thanks for the info. The chamfering is a good idea - but I also want to make sure that it is semi-permanent.

Atijigs - no it is not a commercial operation, but the eyes are big and I kind of wanted to be able to pop it out of the mold.

Pete

Your best bet then will be to place a rivet or a round head bolt in the mold. I tried a bunch of different materials. The one I thought would work the best-a round ice blade with jb weld worked a couple of times. I found it much easier to punch the eye slots in after the jigs are poured. It is an extra step but I can do it quickly and on all different style jig heads without altering the mold at all. I can go down to 1/32 oz. with little if any distortion to the head. The advantage to punching in the eyes is if you use any vinyl paints you can put the eyes in after. Powder paints need the eye recesses in before they are painted. Even cured the paint will chip or crumble.

eye drops (600 x 351).jpg

eye drops (600 x 351).jpg

eye drops (600 x 351).jpg

eye drops (600 x 351).jpg

eye drops (600 x 351).jpg

eye drops (600 x 351).jpg

eye drops (600 x 351).jpg

eye drops (600 x 351).jpg

post-26046-0-97924400-1306447485_thumb.jpg

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Hey Pete:

Pop-rivets is what I used to make recessed eye sockets for a round head mold. Just drilled the proper sized hole required for the rivet all the way through the mold, used a pop-rivet gun and presto, a permanent recessed eye socket that I don't have to worry about. Later GeorgiaBlade

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