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Senkosam

Remedy For Large Bubbles In Plastic Worms And Sticks

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Top pour aluminum molds have always been a pain to pour into because of the hollow cavity in the front part of the bait especially if the mold is cold. Bear solved the problem by making an expanded well above each cavity and no bubble has ever formed in any of molds. I have stick and worm molds from other companies and most form bubbles when the mold is cold. even after a few pours. The bubble can take uip 1/3 to 1/2 of the lure, making that part hollow and making the lure unusable. 

 

I discovered this remedy  this morning:

 

Take a socket from a socket set that can sit over the hole and place it there before filling the cavity completely. The hot plastic gets sucked down into the socket just like in Bears and prevents any hollow spaces. I've tried this with four different cold stick molds and a two-part plaster creature mold I made a few years ago and no bubbles. If you don't want to buy injection molds for the same designs you already own molds for, this works. Plus, if you look at most injection mold openings, they also have a well above the smaller pour hole.

 

So nice not having to deal with bubbles and repours!!!

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I have been having the same issue with my Del's stick mold so this post really got my attention.

 

I just came in from my unheated garage workshop.  I warmed up the mold a bit before I began.

 

I did 7 pours with the sockets and all of the worms came out perfectly.  Though it is a bit of a pain trying to get the socket in the right spot with my gloves on.

 

I did one pour with the duct tape.  It was a disaster.  When the hot plastisol hit the duct tape it melted and the plastic ran over the side of the mold.  The adhesive on the duct tape got mixed in with the plastisol and ruined it.

 

Mark how do you do the duct tape thing?

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I have been having the same issue with my Del's stick mold so this post really got my attention.

 

I just came in from my unheated garage workshop.  I warmed up the mold a bit before I began.

 

I did 7 pours with the sockets and all of the worms came out perfectly.  Though it is a bit of a pain trying to get the socket in the right spot with my gloves on.

 

I did one pour with the duct tape.  It was a disaster.  When the hot plastisol hit the duct tape it melted and the plastic ran over the side of the mold.  The adhesive on the duct tape got mixed in with the plastisol and ruined it.

 

Mark how do you do the duct tape thing?

 

 

are you hand pouring or injecting?

 

i have a hand pour stick mold that i can actually inject with a socket.

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I never had a problem with the tape contaminating the plastic, but I pour at 340-350.  I originally put the tape around a mold to stop excess from running down the sides, and the reservoir feature was just a bonus.

I did enlarge the sprue cavity in my mold to hold more plastic, too.

I don't try and fill the duct tape reservoir with plastic.  I just fill the cavities, go back and top them off as they sink, and don't worry about runoff any more.

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just pour slower

and top off the mold with a second pour.

should stop the air pockets

If I poured any slower I wouldn't have anything in the mold.

 

When you state top off with a second pour do you mean stop before you see the material, go on to another cavity, etc then come back and finish?

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If I poured any slower I wouldn't have anything in the mold.

 

When you state top off with a second pour do you mean stop before you see the material, go on to another cavity, etc then come back and finish?

no fill it completely and pour the next cav. then go back and put more on the 1st cav, pour the 3rd , then go back over the 1st 2 cavs ,, ect.

 

this works for me,,

maybe the sockets are a better option for some people... if so great idea.

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In the past I've waited for the plastic to be sucked into the hole and I still get a bubble.

 

$15 / 3 makes sense - not bad. Of course if you have 4 sprues, you have to get another set if you want to pour faster. I don't sell, so it wouldn't be a problem or I could put a socket over the 4th hole.

 

The socket idea is kind of a pain unless you have enough sockets of the right size because they do take a while to cool off so you can pull the excess plastic out. Fortunately the wife bought me socket sets for more than a few years as gifts thinking more is better or thinking I collected them, so now I have 4 of each size in metric and reg. LOL

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Me too on the sockets.  I must have 6 or 8 sets.  I tried some other stuff to use for extenders and none of them worked as well as your sockets.  They are a bit of a pain but like you I don't sell them.  I only use this mold every year or so and I hope I remember the sockets next time I decide to pour up a bunch.

 

Nothing else has worked as well as the socket idea.  I have tried stage pouring, slow pouring, fast pouring and injecting with two different sizes of injectors.  The sockets haven't made a worm with a void yet.

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As an even cheaper alternative, I use 1/2" coppper pipe coupling fittings in this situation.

 

Hope this helps,

 

Dave

 

OK so I have a mold like Senkosam and have always had problems with it.  I have never been able to get consistent pours or inject.

 

Senkosam's idea of the sockets fixed my problem except that I could never get 4 to fit the top of the mold and the last one barely got the job done (but did get it done).

 

I was in a hdw. store today and remembered the post from LLL Dave.  So I bought 4 of the copper couplings for $0.59@.  I just came in from making 8 pours and every one of them were flawless.

 

Thanks so much to Senkosam for bringing this to my attention and for Dave for the copper coupling idea.

 

That is why I have always like this site!!!!!!!!!!!!!!!!!! 

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