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Curved Bills

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I used hot veggy oil to heat polycarbonate until it became limp, then laid it on a curved surface of the shape I wanted, just as an experiment.  It seemed to work pretty easily but it's a "touchy" process as far as how limp you want the polycarbonate to get, and getting the lip onto its mold without marring it, causing it to develop bubbles, or bending it while it gets too cool and develops strain marks.  With some experimentation, you can probably work out a process but it's pretty finicky.

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I tried this a couple of times and had mixed results by using a heat gun.I just clamped it with some vise-grips, fanned it over the heat gun then molded it with a roll of masking tape or something round. first one came out great. the second one got too hot and bubbled. 

I have no idea about the circuit board and if you try the microwave I hope that you have a spare and not use tho one in the kitchen.... Just in case

 

As far as performance went it didn't get erratic until it got to pretty high speed on the retrieve. At a medium retrieve it had a nice wobble but did not search.

 

 http://www.tackleunderground.com/community/gallery/image/12344-scatter-lip-crank/

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