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Blocking sections of a cnc mold

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The only problem with using the rtv silicone is getting it out.  I have it in some lead molds and it is a bear to get out when I want to change something.

 

Have you tried pouring some plastisol where you want the block, letting it cool really well than coating it with some kind of slickum then shooting the regular bait.  That might let the new stuff peel off.  Just a thought.  Maybe even plumbers putty.

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you could make an insert with jb weld steel stick putty , you'd just have to take the obvious precautions not to weld the two halves together . You should be able to fill in the area that you need , put the halves together to form it then take it apart and let the insert harden . A dusting of talc or corn starch should prevent it from sticking to the aluminum when you form it

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Give air dry clay a try. I’ve done it on a few cnc molds to block off areas.  Over fill both areas and clean away excess as needed.  Just be sure to give it plenty of time to dry out. Once your done or if you don’t like it scrape the majority off with a plastic knife and scrub with a brush and Dawn soap. Good as new. 

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