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Venting holes

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just wondering if anyone has added vent holes/slots on an aluminum mold by their selves?

i got a 5 1/4" paddlestix from Del and for the life of me i can't seem to get maybe 1 good bait out of 5 or 6 (reduce salt and it improves) taht i make, i'm getting near 3/4 tails, just looks like an air bubble or 2 is caught in there.

Tried pouring slowly, straight centered and almost to the point of scorching and the results were the same 1 in 5 or 6, frustrating when i gotta have 400 made up by the 1st of April lol

So if someone has vented any mold, please post a pic so i know how/where to put the vent... thanks!!

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just wondering if anyone has added vent holes/slots on an aluminum mold by their selves?

i got a 5 1/4" paddlestix from Del and for the life of me i can't seem to get maybe 1 good bait out of 5 or 6 (reduce salt and it improves) taht i make, i'm getting near 3/4 tails, just looks like an air bubble or 2 is caught in there.

Tried pouring slowly, straight centered and almost to the point of scorching and the results were the same 1 in 5 or 6, frustrating when i gotta have 400 made up by the 1st of April lol

So if someone has vented any mold, please post a pic so i know how/where to put the vent... thanks!!

Take a hack saw blade and cut a small groove down to the end of the mold from the tail you can do one in the center and one on each side also.

Just out of curiosity how much salt are you useing? we have lots of customers pouring them with salt and they pour fine with out any modification, I think they are light on the salt though.

for production some guys have been cutting .004 out of the bottom of the mold that meets the tail for faster pouring.

how ever if your using to much salt venting will not help. try the hack saw deal first and let me know how it works,

also send me a pm on my board with your forumla and I will try it here and see whta I come up with)

You have to pour the tail first and then close the mold and pour like a senko. The paddle tail will not pour without doing the tail separate.

Yes they will, people been doing it for 3+ years now and hundreds of those paddle stick molds.

I think that's why most people pour the paddle tails without salt! Even if you pour the tail seperate, it will not bond to well with the main body, unless the mold is HOT!
I pour with 1/2 the amount of salt I normaly use in a senko.

Delw

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Mike

I suggested a hack saw for the simple reason most people have one.

that and most people useing a dremel will hurt them selfs cutting alum ...

Abrasive wheels load up and break IE explode in alum and using a little cutter it will grab the metal and run the cutter into your chest, hand face, leg etc. a bur tool will work but it must have a lot of flutes so it does grab

if you want to really do it right get a router with a sharp bit and lots of oil( smallest bit possible) then mill a 3/8"s wide slot .006-.008 deep.

if you don't use lots of oil you are wasting your time on Alum and will wreck the mold.

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Del,your right it all depends on user experiance. My cutter wheel is made of a fiber reinforced material, is about 1 1/2 inches in dia, 1/8 thick and will not shatter. I have enough time in using it to slot aluminium with a fairly straight line and with a few lightly pressured passes you should have a small channel made. You could also use a small piece of plate steel as a guide to keep the cut straight. For those that have the extention flexible wire shaft, that might even be easier use. As for the safety precaution, I would think most people would have the common sence to wear safety glasses and gloves when using power tools. A bur tool will not work, it will load up to quickly and you will not find one small enough to cut a channel that small without getting clogged. I'll try it out and post my results, just trying to help out :yay:

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Ive modified a few Do-IT molds to accept 9/0 and 10/0 hooks and found the best way to do it was to use the router base that comes with a dremel and use the smallest flat headed milling bit that dremel makes- I used a lot of 3 in one oil (thats all i had laying around) and was able to make perfect cuts into the aluminum. This was major surgery as the depth and diameter of my cuts had to be perfect to keep lead from flowing into the eye of my jig hooks, so a vent hole would be a piece of cake if you did it this way

you will have about 1/8th of the control if you use a cutting disk.

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Bubbah, your method will work way better than using a cutting wheel. I tried it and your right about the lack of control. Del's hack saw blade method is the safest and easiest. I can never seem to stop experimenting with that Dremel though, just made a wooden model of a new jighead for my swimbait "Shadzilla" that should go 3 to 4 oz.

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